Custom Hats Designed Around Your Logo

Find caps, beanies, and visors that fit your design and budget. Send us your logo and quantity, and we will handle customization and delivery.

Trusted for time-sensitive apparel projects, including 150 DAZN crew shirts completed within a 48-hour turnaround.

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Shop Custom Hats

Explore custom hats for uniforms, events, merchandise, giveaways, and seasonal apparel. Choose from baseball caps, trucker hats, fitted caps, premium hats, beanies, and visors in different colors, materials, and fits.

Baseball Beanies Fitted Premium Trucker Visor

Beanies
Carhartt® Watch Cap 2.0
starting at $28.81
Beanies
Port & Company® - Knit Cap
+8 colors
starting at $3.89
Hats
Port Authority Snapback Trucker Cap
+46 colors
Select Options
Beanies
Sport-Tek Stripe Pom Pom Beanie
+2 colors
starting at $6.28
Baseball
Port Authority Easy Care Cap
+3 colors
starting at $6.42
Beanies
Carhartt Acrylic Knit Hat
+2 colors
starting at $24.70

Which Hat Style Fits Your Needs?

Baseball Caps

Baseball caps have a familiar shape suited to everyday wear, uniforms, merchandise, and events. Choose structured styles for a defined front panel or unstructured styles for a relaxed fit.

Trucker Hats

Trucker hats pair a solid front panel with a breathable mesh back. They work well for outdoor use, casual merchandise, and warm-weather events.

Fitted & Stretch-Fit

Fitted and stretch-fit caps provide a closer, more tailored appearance. Fitted caps require individual sizes, while stretch-fit styles offer limited flexibility.

Beanies

Beanies provide warmth and a visible area for embroidered logos. Cuffed, slouch, and pom-pom styles support different seasonal looks.

Decoration Options

Embroidery is the most common option for custom hats. It creates a durable, raised finish for logos, names, departments, and short text. Fine details and small lettering may need to be simplified for a clean result. We will review your artwork and selected hat before recommending a decoration method.

Embroidery

DTF Printing

Screen Printing

Fit, Structure, and Sizing

Adjustable hats use snapback, buckle, or strap closures, making them easier to order for larger groups. Fitted hats require individual sizes, while stretch-fit caps provide some flexibility without an open back. Structured caps hold their front shape. Unstructured caps have a softer appearance. Beanies offer flexible sizing, although their depth, cuff, and knit can affect the fit.

Fabric weight

LightMidHeavy

Size range

Adjustable • Stretch-Fit • Fitted

How Ordering Works

Send your logo, preferred hat, quantity, color breakdown, and deadline. We will prepare a digital proof showing the decoration size, location, and colors. After approval, we decorate, inspect, and deliver the order. We keep your approved artwork and specifications on file to simplify future orders.

Choose Your Hat

Approve Your Proof

Decorate and Deliver

Turnaround

Turnaround depends on the selected hat, inventory, decoration method, quantity, and artwork readiness. Embroidery may take longer because we must first prepare a stitch file for your logo.

Rush production may be available for standard hats that are in stock. Share your required date when requesting a quote so we can confirm a realistic schedule.

Budget

Blank hats generally fall into three price groups before decoration. Entry-level caps and beanies may start around $4 to $10. Mid-range styles often begin around $10 to $20, while premium branded hats may start above $20. Decoration pricing depends on the logo size, stitch count or print details, number of locations, personalization, and quantity. Larger orders generally reduce the per-piece cost.

Entry-Level

$4 – $10

Starting blank-product price before decoration

Mid-Range

$10 – $20

Starting blank-product price before decoration

Premium

$20+

Starting blank-product price before decoration

Add Your Design on the Brands You Love

Frequently Asked Questions

What is the minimum order for custom hats?▼

NY Rush Shirts generally starts at 12 pieces per style and design. The exact minimum may depend on the hat and decoration method you choose.

What is the best method for customizing hats?▼

Embroidery is usually the best option because it creates a durable, professional finish. Printing may work for detailed designs on compatible smooth panels.

Can different hat colors be mixed in one order?▼

You can mix available colors when you use the same hat style and an approved design. Share your color breakdown when requesting a quote so we can check inventory.

What is the difference between fitted and adjustable hats?▼

Fitted hats come in specific head sizes and have no adjustable closure. Adjustable hats use snaps, buckles, or straps to fit a broader range of wearers.

Do you offer rush production on custom hats?▼

Rush production may be available for standard hats that are currently in stock. Send your artwork, quantity, and required date so we can confirm the turnaround.